LAPSE:2020.0032
Published Article
LAPSE:2020.0032
Model Study on Burden Distribution in COREX Melter Gasifier
Haifeng Li, Zongshu Zou, Zhiguo Luo, Lei Shao, Wenhui Liu
January 6, 2020
COREX is one of the commercialized smelting reduction ironmaking processes. It mainly includes two reactors, i.e., a (reduction) shaft furnace (SF) and a melter gasifier (MG). In comparison with the conventional blast furnace (BF), the COREX MG is not only equipped with a more complicated top charging system consisting of one gimbal distributor for coal and eight flap distributors for direct reduction iron (DRI), but also the growth mechanism of its burden pile is in a developing phase, rather than that in a fully-developed phase in a BF. Since the distribution of charged burden plays a crucial role in determining the gas flow and thus in achieving a stable operation, it is of considerable importance to investigate the burden distribution influenced by the charging system of COREX MG. In the present work, a mathematical model is developed for predicting the burden distribution in terms of burden layer structure and radial ore/coal ratio within the COREX MG. Based on the burden pile width measured in the previous physical experiments at different ring radii on a horizontal flat surface, a new growth mechanism of burden pile is proposed. The validity of the model is demonstrated by comparing the simulated burden layer structure with the corresponding results obtained by physical experiments. Furthermore, the usefulness of the mathematical model is illustrated by performing a set of simulation cases under various charging matrixes. It is hoped that the model can be used as a what-if tool in practice for the COREX operator to gain a better understanding of burden distribution in the COREX MG.
Keywords
burden layer structure, burden pile width, COREX melter gasifier, mixed charging
Suggested Citation
Li H, Zou Z, Luo Z, Shao L, Liu W. Model Study on Burden Distribution in COREX Melter Gasifier. (2020). LAPSE:2020.0032
Author Affiliations
Li H: Key Laboratory for Ecological Metallurgy of Multi-metallic Mineral (Ministry of Education), Northeastern University, Shenyang 110819, Liaoning, China; State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, Liaoning, Chin [ORCID]
Zou Z: Key Laboratory for Ecological Metallurgy of Multi-metallic Mineral (Ministry of Education), Northeastern University, Shenyang 110819, Liaoning, China; State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, Liaoning, Chin
Luo Z: Key Laboratory for Ecological Metallurgy of Multi-metallic Mineral (Ministry of Education), Northeastern University, Shenyang 110819, Liaoning, China; School of Metallurgy, Northeastern University, Shenyang 110819, Liaoning, China
Shao L: Key Laboratory for Ecological Metallurgy of Multi-metallic Mineral (Ministry of Education), Northeastern University, Shenyang 110819, Liaoning, China; School of Metallurgy, Northeastern University, Shenyang 110819, Liaoning, China
Liu W: Key Laboratory for Ecological Metallurgy of Multi-metallic Mineral (Ministry of Education), Northeastern University, Shenyang 110819, Liaoning, China; School of Metallurgy, Northeastern University, Shenyang 110819, Liaoning, China
Journal Name
Processes
Volume
7
Issue
12
Article Number
E892
Year
2019
Publication Date
2019-12-01
Published Version
ISSN
2227-9717
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PII: pr7120892, Publication Type: Journal Article
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LAPSE:2020.0032
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doi:10.3390/pr7120892
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Jan 6, 2020
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