LAPSE:2019.1205
Published Article
LAPSE:2019.1205
Air-Core−Liquid-Ring (ACLR) Atomization Part II: Influence of Process Parameters on the Stability of Internal Liquid Film Thickness and Resulting Spray Droplet Sizes
Marc O. Wittner, Miguel A. Ballesteros, Frederik J. Link, Heike P. Karbstein, Volker Gaukel
November 24, 2019
Air-core−liquid-ring (ACLR) atomization presents a specific type of internal mixing pneumatic atomization. It can be used for disintegration of high viscous feed liquids into small droplets at relatively low gas consumptions. However, the specific principle of ACLR atomization is still under research and no guidelines for process and atomizer design are available. Regarding literature on pre-filming atomizers, it can be hypothesized for ACLR atomization that the liquid film thickness inside the exit orifice of the atomizer, as well as the resulting spray droplet sizes decrease with increasing air-to-liquid ratio (ALR) and decreasing feed viscosity. In this study, the time dependent liquid film thickness inside the exit orifice of the atomizer was predicted by means of computational fluid dynamics (CFD) analysis. Results were compared to high speed video images and correlated to measured spray droplet sizes. In conclusion, the hypothesis could be validated by simulation and experimental data, however, at high viscosity and low ALR, periodic gas core breakups were detected in optical measurements. These breakups could not be predicted in CFD simulations, as the simplification of an incompressible gas phase was applied in order to reduce computational costs and time. Nevertheless, the presented methods show good potential for improvement of atomizer geometry and process design as well as for further investigation of the ACLR atomization principle.
Keywords
ACLR, atomization, Computational Fluid Dynamics, high viscosity, liquid film thickness, two phase flow
Suggested Citation
Wittner MO, Ballesteros MA, Link FJ, Karbstein HP, Gaukel V. Air-Core−Liquid-Ring (ACLR) Atomization Part II: Influence of Process Parameters on the Stability of Internal Liquid Film Thickness and Resulting Spray Droplet Sizes. (2019). LAPSE:2019.1205
Author Affiliations
Wittner MO: Institute of Process Engineering in Life Sciences: Food Process Engineering, Karlsruhe Institute of Technology, 76131 Karlsruhe, Germany
Ballesteros MA: Department of Chemical Engineering, Universidad de Los Andes, Bogota 111711, Colombia
Link FJ: Department of Chemical Engineering, Imperial College London, London SW7 2AZ, UK
Karbstein HP: Institute of Process Engineering in Life Sciences: Food Process Engineering, Karlsruhe Institute of Technology, 76131 Karlsruhe, Germany
Gaukel V: Institute of Process Engineering in Life Sciences: Food Process Engineering, Karlsruhe Institute of Technology, 76131 Karlsruhe, Germany
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Journal Name
Processes
Volume
7
Issue
9
Article Number
E616
Year
2019
Publication Date
2019-09-10
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr7090616, Publication Type: Journal Article
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LAPSE:2019.1205
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doi:10.3390/pr7090616
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Nov 24, 2019
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Nov 24, 2019
 
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Calvin Tsay
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