LAPSE:2019.0935
Published Article
LAPSE:2019.0935
A Review on Energy Consumption, Energy Efficiency and Energy Saving of Metal Forming Processes from Different Hierarchies
Mengdi Gao, Kang He, Lei Li, Qingyang Wang, Conghu Liu
August 8, 2019
Energy efficiency improvement and environmental impact reduction are emerging issues in the manufacturing industry. Aside from cutting, metal forming is also an important process in manufacturing. Metal forming is energy intensive because of the low energy efficiency of the used metal forming press. Although many literature reviews focused on the energy reduction and energy efficiency of machine tools, a comprehensive literature review of metal forming processes remains lacking because of the great difference between cutting machines and forming equipment. In addition, methods for energy efficiency and energy-saving still need to be promoted in metal forming. In this review, a novel hierarchy of the metal forming system was presented to describe the relationship among the equipment, process, and manufacturing system, providing a guideline of methods for energy efficiency and saving in metal forming. Then, existing energy consumption modeling and estimation theories and methods were discussed from two aspects. One is energy monitoring and modeling of metal forming equipment, and the other is process energy analysis of metal forming based on different parameters. On the basis of the hierarchy of the metal forming system, the present methods and technologies aiming to promote energy efficiency and energy saving effects were discussed from the aspects of equipment design and control, process optimization, and scheduling management and use. Thus, this review may serve as a reference for the decision-making of producers and managers to realize energy efficiency and energy saving at the system level. In addition, the major points that need attention are accurate energy models and control of forming equipment as well as the integrated optimization of equipment, process, and scheduling.
Keywords
energy consumption, Energy Efficiency, energy-saving, metal forming process, press
Suggested Citation
Gao M, He K, Li L, Wang Q, Liu C. A Review on Energy Consumption, Energy Efficiency and Energy Saving of Metal Forming Processes from Different Hierarchies. (2019). LAPSE:2019.0935
Author Affiliations
Gao M: School of Mechanical and Electronic Engineering, Suzhou University, Suzhou 234000, China
He K: School of Mechanical and Electronic Engineering, Suzhou University, Suzhou 234000, China
Li L: School of Mechanical Engineering, Hefei University of Technology, Hefei 230009, China
Wang Q: School of Mechanical and Electronic Engineering, Suzhou University, Suzhou 234000, China
Liu C: School of Mechanical and Electronic Engineering, Suzhou University, Suzhou 234000, China; Antai College of Economics and Management, Shanghai Jiao Tong University, Shanghai 200030, China
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Journal Name
Processes
Volume
7
Issue
6
Article Number
E357
Year
2019
Publication Date
2019-06-10
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr7060357, Publication Type: Review
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LAPSE:2019.0935
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doi:10.3390/pr7060357
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Aug 8, 2019
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CC BY 4.0
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Aug 8, 2019
 
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Calvin Tsay
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